Steam Generator - Simulator Manufacturer,Supplier and Exporter in India
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Product Code : SCL-CELE-13922
This unit is a highly realistic, bench-top model of an oil-fired
water-tube boiler designed for detailed study of power plant engineering
principles, control systems, and safety procedures.
Key System Specifications
- Boiler
Type: Water tube with Super heater, stainless steel,
50 liters capacity.
- Performance:
Nominal pressure: 12 bar (max 15 bar); max Temperature: 300C. Steam
rate: 7.5 kg/hour.
- Burner: Oil
fired (10 kW power, 1 kg/hour fuel consumption) operated with
compressed air.
- Condensation: Water
cooled, glass condenser with a suction pump to evacuate air.
- Feed
System: Includes a 100 liter water supply tank, feed water
pump, and collector tank.
Control, Safety, and Troubleshooting
The trainer is uniquely designed to demonstrate industrial
control and safety devices, featuring a 15-point Fault Simulation
system.
- Safety
Devices: Includes a Pressure safety valve (12 bar), Pressure
switch (0.5-12 bar), and Pressure limiter (0.5-12 bar).
- Water
Level Control: Managed by a Water level sensor and two
Water level switches for high and low cut-off safety.
- Training
Feature: Switch box for fault circuits allows simulation
of 15 faults (e.g., in pressure limiters, water level control, and burner
flame monitoring).
- Controls
Demonstrated: Steam generation rate control, Steam pressure
control, Steam temperature control, and Water level control.
Measurement and Analysis Capabilities
The unit is comprehensively instrumented for detailed
thermodynamic and efficiency studies:
- Temperature:
Thermocouples (three 0-400C, one 0-100C) measure temperatures in the
boiler, superheater, chimney, and cooling water.
- Pressure:
Dedicated Pressure sensor (15 bar) for boiler measurement.
- Flow
Rates: Sensors are provided for fuel oil, feed water,
condenser cooling water, and air flow.
- Performance
Analysis: Includes Separating and throttling calorimeters
for steam quality (dryness) determination.
- Exhaust
Gas Analysis: Designed for use with an Exhaust gas analyzer
to study combustion and air feed effects.
- Data
Interface: Control panel with digital displays and
an Optional Computer based data acquisition system.
Experiments Performed
- Study
of boiler operational sequence and control characteristics.
- Demonstration
of various control loops and safety devices.
- Study
of boiler performance: Evaporation rate, thermal efficiency, and
overall efficiency.
- Determination
of saturation pressure and temperature relationship.
- Determination
of enthalpy of steam and study of the state on an enthalpy –
entropy diagram.
- Analysis
of heat energy balance and heat transfer coefficient.
Site Requirements
- Dimensions:
Length: 2.5m, Width: 1m, Height: 2.5m.
- Utilities:
Electric supply (220-240V, Single Phase, 50 Hz) and Water supply.
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