Axial Flow Turbo Machines Manufacturer,Supplier and Exporter in India
Product Code : SCL-CELE-14191
Overview
The Axial Turbomachine Test Apparatus
is a comprehensive experimental system for studying the operating
principles, energy conversion, and flow characteristics of a single-stage
axial-flow turbomachine. The apparatus can be configured to operate as
either a pump or a turbine by simply changing the paddle (blade) sets,
enabling a complete exploration of both operating modes within one unit.
A transparent working section allows
direct observation of the blade geometry, flow behavior, and cavitation
phenomena. The system includes a closed water circuit with a
large-capacity tank and a centrifugal pump, ensuring clean, loss-free
operation.
The unit features a motor/generator
that operates in all four quadrants via a frequency converter, allowing both
motoring and generating modes. The braking energy generated during turbine
operation is regeneratively fed back into the power grid, promoting
energy-efficient operation.
For advanced flow studies, rotors and
stators with different blade angles are supplied. Velocity triangles
can be constructed to visualize velocity distributions at the inlet and outlet,
as well as within the rotor.
Comprehensive instrumentation—including torque and speed measurement,
pressure sensors, and an electromagnetic flowmeter—enables detailed performance
analysis.
Key
Features
- Comprehensive study of a
single-stage axial turbomachine.
- Can be operated as pump or turbine using interchangeable
paddle sets.
- Transparent housing for
direct visualization of blades and flow patterns.
- Closed water circuit with
integrated tank and centrifugal pump.
- Compressed-air powered equalization basin enables quick system flooding.
- Operation under adjustable pressure levels for cavitation studies.
- Asynchronous motor/generator with
4-quadrant operation via frequency converter.
- Regenerative braking system for
energy recovery and grid feedback.
- Swivel-mounted motor for
precise torque measurement via lever arm and force sensor.
- Inductive speed sensor for
non-contact rotational speed measurement.
- 3-hole pressure probe and
differential pressure sensors to measure internal flow pressures.
- Electromagnetic flowmeter for
accurate flow rate determination.
- Digital displays for
power, torque, speed, pressure, differential pressure, and flow rate.
- Detailed instructional material with
theory, experimental procedures, and data analysis guidance.
Technical
Specifications
|
Parameter |
Specification |
|
Function |
Investigation of a single-stage axial turbomachine |
|
Operating Modes |
Pump and turbine (via interchangeable paddles) |
|
Working Fluid |
Water (closed circuit) |
|
Centrifugal Pump Power |
5.5 kW |
|
Max. Flow Rate (Pump) |
150 m³/h |
|
Max. Head (Pump) |
10 m |
|
Motor/Generator Power |
1.5 kW |
|
Speed Range |
0 – 3000 rpm |
|
Torque Range |
0 – 5 Nm |
|
Water Tank Capacity |
150 L |
|
Operating Pressure (Compressed Air) |
3 – 10 bar |
|
Manometer Pressure Range |
2 × (–1…5 bar) |
|
Differential Pressure Sensors |
5 × (0…500 mbar) |
|
Flow Rate Range |
0 – 150 m³/h |
|
Speed Measurement Range |
0 – 9999 rpm |
|
Torque Measurement Range |
0 – 5 Nm |
Instrumentation
& Measurement
- Inductive Speed Sensor:
Non-contact measurement of motor shaft speed.
- Force Sensor with Lever Arm:
Determines drive torque via motor pendulum mounting.
- Differential Pressure Sensors: Measure
radial pressure distribution within the turbomachine.
- 3-Hole Probe:
Captures static and dynamic pressure components across blade planes.
- Manometers:
Display inlet and outlet pressures.
- Electromagnetic Flowmeter:
Accurate flow rate measurement, independent of temperature and viscosity.
- Digital Display Unit: Shows
torque, power, speed, differential pressure, and flow rate in real time.
Experiment
Capabilities
- Recording characteristic curves for
both pump and turbine modes.
- Determining dimensionless performance characteristics (e.g., specific speed, flow coefficients).
- Visualization and calculation of velocity triangles and internal pressure curves.
- Study of energy conversion
processes in an axial turbomachine.
- Investigation of blade geometry effects on output power and efficiency.
- Determination of outlet angular momentum and its influence on performance.
- Cavitation studies under
variable pressure and flow conditions.
Educational
Objectives
- Understand the working principle of axial-flow turbomachines.
- Differentiate between pump and turbine operation modes.
- Analyze pressure, velocity, and energy conversion within the
machine.
- Learn to plot characteristic and dimensionless curves for
turbomachinery.
- Study cavitation onset and its influence on performance and
efficiency.
System
Configuration
- Closed-loop water circuit with pump, tank, and piping.
- Transparent test section for flow observation.
- Motor/generator assembly with frequency converter and torque
measurement.
- Data acquisition system with digital display and real-time
measurement.
- Air reservoir for quick-flood operation and cavitation simulation.
Safety
Features
- Fully enclosed, transparent working area for safe observation.
- Automatic pressure regulation and overflow protection.
- Regenerative braking system to prevent overheating.
- Emergency shutdown and system drain provisions.
Required
Services
- Electrical Supply:
220–240 V AC, 1 Phase, 50 Hz
- Compressed Air Supply: 3–10
bar
