Piston Pump Test Apparatus Manufacturer,Supplier and Exporter in India
Product Code : SCL-CELE-14188
Overview
The Piston Pump Test Apparatus is an
advanced training system designed to demonstrate the working principle,
performance characteristics, and operating behavior of a positive
displacement piston pump. The unit features a closed water circuit
equipped with a variable-speed piston pump, a transparent water tank,
and an air vessel for pulsation damping.
Piston pumps are characterized by their
ability to generate high pressures at low flow rates, with the
flow rate being largely independent of the delivery head and dependent
only on pump speed. This apparatus allows the study of these characteristics
through direct observation and quantitative analysis.
The transparent pump housing enables
clear visualization of the piston movement and water flow during both suction
and delivery strokes. The cycle of operation can be graphically represented on
a p-V (pressure-volume) diagram. The system incorporates a needle
valve for flow adjustment and an overflow valve to control the
delivery head.
For accurate measurements, the unit is
equipped with pressure sensors, a flow sensor, and an angle
sensor to determine the piston position and corresponding cylinder volume.
Data is captured using a microprocessor-based measuring system, and the
results are processed and visualized through dedicated software via USB
interface.
Key
Features
- Illustrative model of a typical positive displacement piston
pump.
- Closed water circuit with
transparent water tank and air vessel.
- Transparent pump housing for
direct observation of piston motion and fluid displacement.
- Variable-speed drive via
frequency converter.
- Needle valve to
regulate flow rate and overflow valve to control head.
- Air vessel with
bleed valve for pulsation damping of delivery pressure.
- Microprocessor-based instrumentation for data acquisition and analysis.
- Pressure sensors for
delivery side and cylinder pressure measurement.
- Angle sensor for
piston position and cylinder volume determination.
- Software for data acquisition, visualization, and operation via USB connection.
- Comprehensive instructional material including theoretical background and experimental procedures.
Technical
Specifications
|
Component |
Specification |
|
Pump Type |
Single-cylinder, positive displacement piston pump |
|
Pump Speed |
30 – 180 rpm |
|
Maximum Flow Rate |
135 L/h |
|
Maximum Head |
40 m |
|
Drive Motor |
Power: 180 W; Gear ratio: i = 7.5 |
|
Air Vessel |
With bleed valve for pulsation damping |
|
Overflow Valve |
Adjustable, 1–4 bar |
|
Needle Valve |
For precise flow rate adjustment |
|
Pressure Sensors |
Cylinder: 0–5 bar; Delivery side: 0–5 bar |
|
Crank Angle Sensor |
Range: 0–360° |
|
Flow Sensor |
Range: 0.2 – 6 L/min |
|
Software |
Unit-specific software for data acquisition and analysis under Windows
Vista or Windows 7 |
|
Construction |
Corrosion-resistant materials, transparent acrylic sections,
microprocessor-protected housing |
Instrumentation
& Data Acquisition
- Measurement of:
- Cylinder pressure
- Delivery pressure
- Flow rate
- Crank angle
- Pump speed
- Real-time data visualization and storage via USB interface.
- Automatic generation of p-V diagrams (when used with data acquisition software).
- Microprocessor-based system with digital display for key operating
parameters.
- Optional PC software
enables:
- Graphical plotting of pressure and flow characteristics
- Calculation of efficiency and hydraulic power
- Comparison of experimental and theoretical results
Experiment
Capabilities
- Study of the operating principle of a
positive displacement piston pump.
- Measurement and plotting of pump characteristic curves (flow rate vs. head).
- Recording of delivery and cylinder pressure curves during operation.
- Investigation of the effect of pulsation damping using an air vessel.
- Generation of a p-V diagram for
one complete pump cycle.
- Determination of mechanical, hydraulic, and overall efficiencies of the pump.
Educational
Objectives
- Understand the construction and operation of a reciprocating
piston pump.
- Analyze the relationship between flow rate, head, and speed.
- Observe pulsation behavior and methods of damping.
- Measure and plot the p-V diagram for pressure-volume
relationships.
- Evaluate energy conversion efficiency and power
requirements.
- Gain practical experience in fluid machinery testing and data
acquisition.
Required
Services
- Electrical Supply:
220–240 V AC, Single Phase, 50 Hz
