Piston Pump Test Apparatus Manufacturer,Supplier and Exporter in India

Piston Pump Test Apparatus

Product Code : SCL-CELE-14188

Overview

The Piston Pump Test Apparatus is an advanced training system designed to demonstrate the working principle, performance characteristics, and operating behavior of a positive displacement piston pump. The unit features a closed water circuit equipped with a variable-speed piston pump, a transparent water tank, and an air vessel for pulsation damping.

Piston pumps are characterized by their ability to generate high pressures at low flow rates, with the flow rate being largely independent of the delivery head and dependent only on pump speed. This apparatus allows the study of these characteristics through direct observation and quantitative analysis.

The transparent pump housing enables clear visualization of the piston movement and water flow during both suction and delivery strokes. The cycle of operation can be graphically represented on a p-V (pressure-volume) diagram. The system incorporates a needle valve for flow adjustment and an overflow valve to control the delivery head.

For accurate measurements, the unit is equipped with pressure sensors, a flow sensor, and an angle sensor to determine the piston position and corresponding cylinder volume. Data is captured using a microprocessor-based measuring system, and the results are processed and visualized through dedicated software via USB interface.


Key Features

  • Illustrative model of a typical positive displacement piston pump.
  • Closed water circuit with transparent water tank and air vessel.
  • Transparent pump housing for direct observation of piston motion and fluid displacement.
  • Variable-speed drive via frequency converter.
  • Needle valve to regulate flow rate and overflow valve to control head.
  • Air vessel with bleed valve for pulsation damping of delivery pressure.
  • Microprocessor-based instrumentation for data acquisition and analysis.
  • Pressure sensors for delivery side and cylinder pressure measurement.
  • Angle sensor for piston position and cylinder volume determination.
  • Software for data acquisition, visualization, and operation via USB connection.
  • Comprehensive instructional material including theoretical background and experimental procedures.

Technical Specifications

Component

Specification

Pump Type

Single-cylinder, positive displacement piston pump

Pump Speed

30 – 180 rpm

Maximum Flow Rate

135 L/h

Maximum Head

40 m

Drive Motor

Power: 180 W; Gear ratio: i = 7.5

Air Vessel

With bleed valve for pulsation damping

Overflow Valve

Adjustable, 1–4 bar

Needle Valve

For precise flow rate adjustment

Pressure Sensors

Cylinder: 0–5 bar; Delivery side: 0–5 bar

Crank Angle Sensor

Range: 0–360°

Flow Sensor

Range: 0.2 – 6 L/min

Software

Unit-specific software for data acquisition and analysis under Windows Vista or Windows 7

Construction

Corrosion-resistant materials, transparent acrylic sections, microprocessor-protected housing


Instrumentation & Data Acquisition

  • Measurement of:
    • Cylinder pressure
    • Delivery pressure
    • Flow rate
    • Crank angle
    • Pump speed
  • Real-time data visualization and storage via USB interface.
  • Automatic generation of p-V diagrams (when used with data acquisition software).
  • Microprocessor-based system with digital display for key operating parameters.
  • Optional PC software enables:
    • Graphical plotting of pressure and flow characteristics
    • Calculation of efficiency and hydraulic power
    • Comparison of experimental and theoretical results

Experiment Capabilities

  1. Study of the operating principle of a positive displacement piston pump.
  2. Measurement and plotting of pump characteristic curves (flow rate vs. head).
  3. Recording of delivery and cylinder pressure curves during operation.
  4. Investigation of the effect of pulsation damping using an air vessel.
  5. Generation of a p-V diagram for one complete pump cycle.
  6. Determination of mechanical, hydraulic, and overall efficiencies of the pump.

Educational Objectives

  • Understand the construction and operation of a reciprocating piston pump.
  • Analyze the relationship between flow rate, head, and speed.
  • Observe pulsation behavior and methods of damping.
  • Measure and plot the p-V diagram for pressure-volume relationships.
  • Evaluate energy conversion efficiency and power requirements.
  • Gain practical experience in fluid machinery testing and data acquisition.

Required Services

  • Electrical Supply: 220–240 V AC, Single Phase, 50 Hz

   

Office Address

Works: #975 Malleshwaram,
Bengaluru, Karnataka 560003

[email protected]

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