Compact Steam Power Plant (Includes DAQ, Super Heater, Blow Down Tank) Manufacturer,Supplier and Exporter in India
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Product Code : SCL-CELE-13918
This Laboratory-Scale Steam Power Plant Trainer is a
comprehensive educational system designed for the in-depth Study of power
generation and performance of steam generators following the Rankine
Cycle. The system facilitates investigation into utilization, maintenance,
and thermodynamic principles of power plants. The unit utilizes a
compact LDO/gas-fired boiler to drive a steam turbine and A.C.
Generator for electrical energy production, supporting various electrical
load tests via an Alternator and Bulb bank.
KEY FEATURES AND ADVANCED CONTROL
- Laboratory-sized
specially designed Steam Power Plant for hands-on research.
- Process
control system based on PLC (Programmable Logic
Controller) technology [Source: Google Scholar, "PLC application in
thermal power plant control systems"].
- Plant
monitored and controlled via optional touchscreen control station
and a colored mimic diagram.
- Comprehensive
instrumentation for precise measurement of Temperatures and Pressures
across the cycle, enabling plotting of Temperature pressure
characteristics of the boiler.
- Optional
computerized Data Acquisition System (DAQ) with scanner for
advanced data logging and analysis [Source: Google Scholar, "Data
Acquisition Systems for steam power plant monitoring"].
SYSTEM COMPONENTS AND TECHNICAL SPECIFICATIONS
- Boiler:
Capacity of 200 kg/Hr at 11 bar (Max. 13 bar pressure); Heater power 7kW;
Heat-up time: 8 min.
- Steam
Turbine: Single-stage Steam turbine with Curtis wheel
(velocity-compounded impulse turbine) and hydraulic speed regulator.
Output: 1.5 KW at 3000 RPM.
- Fuel
System: Fuel consumption: 12 L/h (LDO/gas); Volumetric type
capacity 50 Liter.
- Condensation: Condenser
shell & tube type with cooling flow meter (0 to 160 L/min).
- Pumps: Centrifugal
pump (2 Hp capacity) and reciprocating pump for boiler feed
study.
- Steam
Quality Analysis: Steam Calorimeter (separating & throttling
calorimeter) for determining dryness fraction [Source: Google
Scholar, "Steam quality measurement using throttling
calorimeters"].
INSTRUMENTATION AND PERFORMANCE MEASUREMENT
- Temperature
Measurements: 12 channel input K type thermocouple (500C to
4000C) and 1 x 0C to 1000C sensor.
- Pressure
Measurements: 3 x 0 to 16 bar, 2 x 0 to 4 bar, 1 x -1 to 1 bar
(vacuum).
- Power/Speed: Torque
measurement (0 to 10 Nm), Digital tachometer (0-9999 rpm).
- Electrical
Output: Voltmeter (0-500V) and Ammeter
(0-10Amp.).
RANGE OF ADVANCED EXPERIMENTS
- Thermodynamic
Analysis: First and second law of thermodynamics analysis
of the complete steam plant cycle [Source: Google Scholar, "Exergy
analysis of thermal power plants"].
- Efficiency
Study: Study of thermodynamic efficiency, Efficiency
of generator, and specific consumption of steam against power
generation.
- Turbine
Performance: Determination of turbine power output
with closed nozzles and Measurement of power by dynamometer.
- Maintenance
Study: Various aspects of boiler and turbine operation and
maintenance can be studied.
SITE REQUIREMENTS
- Electrical: 3
phase 440V AC supply.
- Water
Volume: Cooling water 10 m3/hr; Sump water tank 15000 liter;
Boiler feed water tank 1000 liter.
- Space:
Dedicated room size of 8 mtr x 5 mtr x 7 mtr with foundation, trenching,
and chimney access.
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